High Pressure Filter Press is a type of industrial filtration equipment designed to operate under higher pressures, typically ranging from 15 to 40 bar (217 to 580 psi) or more, depending on the application. It is used for solid-liquid separation where high-pressure filtration is required to achieve high efficiency and to handle challenging filtration tasks. High pressure filter presses are often found in industries such as chemicals, pharmaceuticals, food processing, mining, and wastewater treatment, where the slurry has difficult-to-filter components, and where enhanced pressure is necessary to increase filtration rates or dewater the sludge more effectively.
Slurry Introduction: The slurry or mixture of liquid and solid particles is pumped into the filter press at high pressure. The slurry is introduced into the filtration chambers formed by filter plates and frames.
Filter Plates: The filter press consists of a stack of filter plates, each covered by filter cloths. The slurry is fed into the chambers between the filter plates. The filter plates are typically made of durable materials like polypropylene or stainless steel, designed to withstand high pressure.
Filtration Process: The high pressure applied forces the liquid to pass through the filter cloths while the solid particles are trapped, forming a filter cake in the chamber. The liquid that passes through the filter cloth is the filtrate.
Pressure Application: The application of higher pressure accelerates the filtration process and helps achieve better separation of solids and liquids, especially for more viscous or difficult-to-filter slurries. The pressure helps squeeze out more liquid from the filter cake, leading to drier solids and a higher quality filtrate.
Cake Discharge: Once the filtration cycle is complete, the filter plates are separated, and the filter cakes are discharged. The filter press is then cleaned and prepared for the next cycle.
Higher Filtration Efficiency: High pressure increases the flow rate and helps in producing drier filter cakes, which are particularly important in applications where the solid content is high or difficult to separate.
Durability and Strength: The components of a high-pressure filter press, including the filter plates, frame, and seals, are designed for enhanced durability to withstand the stresses of high-pressure operation.
Increased Productivity: By applying higher pressures, the filter press can handle larger volumes of slurry in a shorter period, increasing overall productivity.
Customizable to Specific Needs: High pressure filter presses can be customized for different types of slurries, including adjustments to plate sizes, chamber volumes, and filtration media to accommodate specific industrial needs.
Energy and Cost-Efficient: Despite the high pressure, these machines often use less energy compared to alternatives like centrifuges, offering an energy-efficient solution for high-pressure filtration needs.
Automated Features: Many modern high pressure filter presses come with automation for improved control and monitoring. These features include automatic cake discharge, automated filter cloth washing, and online monitoring of filtration parameters.
Contact Us